Equipment list

Based on the know-how cultivated in camphor, which is a pharmacopoeia, we have been focusing on the production of raw materials and intermediates for pharmaceuticals, agrochemicals, and photographic drugs by strengthening our focus on the fine chemicals field.

In 2012, with the goal of expanding production of pharmaceuticals, cosmetics, precision industrial raw materials and intermediates, we have established an FPC plant at the Kakogawa-higashi Plant and are working to meet a wide range of customer needs.

In addition to Hastelloy, which has excellent acid resistance at high temperatures, as well as GL and SUS reaction equipment, it also has a thin-film distillation equipment [WFE] suitable for distillation of heat-labile substances, and can handle various reactions and physical properties. We are maintaining.

Factory location

  • Kakogawa-higashi Plant Kitano, Noguchi-cho, Kakogawa, Hyogo
  • Takasago Plant 1-1, Umei 5-chome, Takasago, Hyogo

Kakogawa-higashi Plant FHP,WJP

Reaction equipment

Equipment number Material Capacity [L] Applicable temperature [℃] Applicable pressure [kPa] Stirring blade shape Ancillary equipment
R-511 GL 3,000 -20 to 150 0.4 to 101.3 Faudler Decanter
Single plate filter
R-521 GL 12,000 -20 to 150 0.4 to 101.3 Faudler Decanter
Single plate filter
R-531 GL 12,000 -20 to 150 0.4 to 101.3 Full zone Centrifuge
R-541 Hastelloy C 5,000 40 to 250 0.4 to 101.3 Max blend Decanter
Single plate filter
R-551 SUS 316 4,000 -20 to 80 0.7 to 101.3 Anchor Centrifuge
R-51 GL 1,500 35 to 130 0.7 to 101.3 Twin star -
R-53 GL 2,000 -20 to 130 0.7 to 101.3 Faudler -
R-55 GL 500 -20 to 110 0.7 to 101.3 Twin star -

Evaporation equipment

Equipment number Material Distillation method Capacity [L] Evaporation area [㎡] Applicable temperature [℃] Applicable pressure [kPa] Remarks
T-61 Hastelloy C Batch 500 - 60 to 250 0.3 to 101.3 -
T-131 Hastelloy C WFE 10,000  3.0 60 to 270 0.3 to 101.3 External capacitor
T-531 SUS 304 WFE 5,000  2.0 60 to 270 0.4 to 101.3 2 towers continuous
External capacitor
T-541 WFE 4.0 60 to 270 0.07 to 101.3

 Raw material tank capacity

Filtration equipment

Equipment number Material Filtration method Area / size Capacity [L] Remarks
F-511 PFA lining Pressurization 1㎡ 300 R-511 Ancillary equipment
F-521 Hastelloy C Pressurization 2.5㎡ 2,500 R-521 Ancillary equipment with stirrer
[Foward and Reverse rotation, Elevating]
F-531 Aflon lining Centrifuge 48㏌ 458 R-531 Ancillary equipment
bottom discharge type
F-541 Hastelloy C Pressurization 1㎡ 300 R-541 Ancillary equipment
F-551 SUS 316 Centrifuge 48㏌ 458 R-551 Ancillary equipment
bottom discharge type, Directly connected to the dryer

Additionally with Sparkler filter and Cartridge filter

Drying equipment

Equipment number Material Drying method Capacity [L] Applicable temperature [℃] Applicable pressure [kPa] Remarks
K-561 SUS 316 Horizontal stirring / vacuum 2,500 30 to 80 1.3 to 101.3 Directly connected to the F-551

Photo of main equipment

R-531 GL reactor
R-531 GL reactor
R-541 Hastelloy C reactor
R-541 Hastelloy C reactor
T-541 Thin film distillation machine
T-541 Thin film distillation machine

Other

  • Alkaline circulation scrubber and exhaust gas combustion furnace installed.
  • Pipes can be transferred between each reaction facility.
  • Owns wastewater treatment equipment [coagulation sedimentation, activated sludge] in the office.

Kakogawa-higashi Plant FPC

Reaction equipment

Equipment number Material Capacity [L] Applicable temperature [℃] Applicable pressure [kPa] Stirring blade shape Ancillary equipment
R-7011 SUS 316 12,000 -30 to 150 0.4 to 101.3 2-level tilt paddle Decanter
R-7021 GL 12,000 -20 to 150 0.4 to 101.3 Faudler Decanter, Pressure filter
R-7031 GL 12,000 -30 to 150 0.4 to 101.3 Faudler Decanter, Centrifuge
R-7051 SUS 316 6,000 40 to 250 0.4 to 101.3 Inclined paddle, Turbine Decanter
R-7061 SUS 316 6,000 -20 to 142 0.4 to 101.3 Anchor Centrifuge
R-7071 GL 6,000 -20 to 150 0.4 to 101.3 Faudler Decanter, Pressure filter
R-7081 GL 6,000 -20 to 142 0.4 to 101.3 Anchor Centrifuge

Filtration equipment

Equipment number Material Filtration method Area / size Capacity [L] Remarks
F-7021 Hastelloy C Pressurization 2.5㎡ 2,500 R-7021 Ancillary equipment with stirrer
[Foward and Reverse rotation, Elevating]
F-7031 Aflon lining Centrifuge 48㏌ 458 R-7031 Ancillary equipment
bottom discharge type
F-7061 SUS 316 Centrifuge 48㏌ 458 R-7061 Ancillary equipment
bottom discharge type, Directly connected to the dryer, Casing opening and closing
F-7071 Hastelloy C Pressurization 1㎡ 900 R-7071 Ancillary equipment
F-7081 Aflon lining Centrifuge 48㏌ 458 R-7081 Ancillary equipment
bottom discharge type, Directly connected to the dryer, Casing opening and closing

Drying equipment

Equipment number Material Drying method Capacity [L] Applicable temperature [℃] Applicable pressure [kPa] Remarks
K-7091 SUS 316 Horizontal stirring / vacuum 3,000 30 to 114 1.3 to 101.3 Directly connected to the F-7061
K-7101 GL Conical / vacuum 2,000 30 to 80 1.3 to 101.3 Directly connected to the F-7081

Dryer room and product filling room are equivalent to class 100,000

Photo of main equipment

R-7071 GL reactor
R-7071 GL reactor
R-7071 GL reactor stirrer
R-7071 GL reactor stirrer
FHP reaction equipment floor
FHP reaction equipment floor
FHP Purification equipment floor
FHP Purification equipment floor
Instrumentation room
Instrumentation room
FPC Building appearance
FPC Building appearance
F-7021 Pressure filtration
F-7021 Pressure filtration
F-7061 Centrifuge
F-7061 Centrifuge
Room pressure gauge
Room pressure gauge

Other

  • Alkaline circulation scrubber and exhaust gas combustion furnace installed.
  • Pipes can be transferred between each reaction facility.
  • Layout design that can handle Closed from raw material input until product removal.
  • Owns wastewater treatment equipment [coagulation sedimentation, activated sludge] in the office.

Takasago Plant Production Plant

Reaction equipment

Equipment number Material Capacity [L] Applicable temperature [℃] Applicable pressure [kPa] Stirring blade shape Ancillary equipment
R-341 GL 8,000 30 to 150 2.7 to 101.3 Faudler Dripping tank
R-111 GL 6,000 0 to 130 2.7 to 101.3 Faudler -
R-121 GL 7,200 30 to 130 2.7 to 101.3 Faudler -
R-311 SUS 316 8,000 30 to 260 0.7 to 101.3 Inclined paddle, Disc turbine Internal coil
R-721 SUS 316 1,800 30 to 260 0.7 to 101.3 Inclined paddle Internal coil
R-731 SUS 304 3,500 30 to 260 0.7 to 101.3 Spool type blade Internal coil
R-771 SUS 316 8,000 30 to 250 0.7 to 101.3 Inclined paddle, Flat paddle Internal coil

Evaporation equipment

Equipment number Material Distillation method Capacity [L] Evaporation area [㎡] Applicable temperature [℃] Applicable pressure [kPa] Remarks
No.1 Distiller SUS 316 Batch 2,000 - 80 to 260 0.03 to 0.27 N2 Bubbling
T-222 SUS 316 Flow-down 2,000  3.4 80 to 260 0.07 to 0.53 External capacitor Bottom circulation type
T-212 SUS 316 Flow-down 5,000  1.5 80 to 260 0.01 to 0.27 3 towers continuous
Internal capacitor
T-213 3.0 80 to 260 0.01 to 0.27
T-214 1.5 80 to 260 0.01 to 0.27
T-911 SUS 304 Centrifugal 450  ϕ700㎜ 80 to 260 0.01 to 0.40 Molecular Evaporation

 Raw material tank capacity

Recrystallization purification equipment

Equipment number Material Capacity [L] Applicable temperature [℃] Applicable pressure [kPa] Stirring blade shape Ancillary equipment
R-2 SUS 316 2,500 0 to 120 13.3 to 101.3 Spool type blade, Flat paddle -
R-741 SUS 316 4,000 0 to 60 13.3 to 101.3 Inclined paddle, Inclined blade Centrifuge
R-751 SUS 304 2,600 0 to 120 101.3 Inclined paddle, Inclined blade Centrifuge
R-761 SUS 316 2,500 0 to 120 13.3 to 101.3 2-level tilt paddle -

Filtration equipment

Equipment number Material Filtration method Area / size Capacity [L] Remarks
F-741 SUS 304 Centrifuge 42㏌ 260 R-741 Ancillary equipment
bottom discharge type
F-751 SUS 304 Centrifuge 40㏌ 260 R-751 Ancillary equipment
bottom discharge type

Deodorization equipment

Equipment number Material Deodorization method Capacity [L] processing power [L-hr] Applicable temperature [℃] Applicable pressure [kPa] Remarks
T-231 SUS 316 Jet type 8,000  300 130 2.0 10-stage deodorization tower

 Raw material tank capacity

Photo of main equipment

R-311 SUS reactor
R-311 SUS reactor
R-341 GL reactor
R-341 GL reactor
T-231 Deodorizaiton tower
T-231 Deodorizaiton tower

Other

  • Owns wastewater treatment equipment [activated sludge] in the office.
  • Owns a mobile simple scrubber.
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